Iondrive (ASX:ION) is a critical minerals recycling and processing technology company.
ION’s tech uses biodegradable, non-toxic “Deep Eutectic Solvents” to dissolve scrap (old magnets, e-waste, batteries, solar panels) and recover the critical minerals inside.
ION’s two most advanced businesses are:
Rare earth recycling from US e-waste in Oklahoma AND A battery metals recycling pilot plant currently under construction.
What is the macro theme?
The Pentagon's demand for rare earth magnets - for jets, missiles, drones and robots - is set to nearly triple by 2030.
China controls ~91% of rare earth refining, ~94% of magnet production and nearly all heavy rare earth supply.
The US is also forcing defence suppliers to buy American and banning e-waste exports so critical minerals get recycled at home.
Recycling US e-waste (and other scrap) is the fastest way to build out a domestic supply chain.
ION’s recycling tech can also be applied to recover other critical minerals - like silver, gallium, silicon and battery/robot metals.
Our Big Bet for ION
"ION re-rates to a $1BN+ market cap by rolling out rare earth recycling modules across the US, and/or by securing important partnerships and funding with US downstream customers and government"
NOTE: our “Big Bet” is what we HOPE the ultimate success scenario looks like for this particular Investment over the long term (3+ years). There is no guarantee that our Big Bet will ever come true. There is a lot of work to be done, many risks involved, including technology risk, scale up risk, regulatory risk and development risk - just some of which we list in ourION Investment Memo.
Success will require a significant amount of luck. Past performance is not an indicator of future performance.
Why did we invest in ION?
ION doing magnet rare earths recycling in the USA - where there is the most urgency, money and attention.
China’s export restrictions on rare earths kick started the whole “US Critical Minerals” macro thematic.
Rare earths are receiving the most US government attention, the most capital from inside the US with the most urgency.
Which is why we think ION’s tech is being focused on the right critical mineral in the right jurisdiction at the right time.
ION is moving fast - and the pieces are in place.
ION, for its rare earth business in the US already has:
A binding agreement with America's largest e-waste processor (Colt Recycling) to supply feedstock
Independent lab tests showing ION's tech recovers rare earths - including heavy rare earths (93.5% dysprosium, 96.5% neodymium, 96.5% praseodymium)
A letter of support for up to ~US$15M from the Oklahoma Department of Commerce for a recycling plant
A first production run underway for 1.4 tonnes of rare earth oxide due within 150 days
Trump executive orders are positive for ION
The 20-July order forces US military contractors to prove "serious efforts" to source critical minerals domestically before they can import them - with a 1 January 2027 deadline on Chinese-origin materials in US defence systems.
(They either show they have tried or risk losing defence contracts)
Then there is the 30-July Presidential Determination that gives the Department of Commerce the power to ban exports of e-waste, black mass and magnets so they get recycled at home.
Two executive orders that will mean more capital going into potential domestic supply sources (like ION) and also more feedstock for a business like ION.
The G7 group of countries is also bullish critical minerals recycling
In June the G7 group of nations (basically all the western big dogs) met and made explicit commitments to “boost recycling of critical minerals”. (source)
Specifically calling out urgency around China dominated rare earths supply - rare earths being critical inputs in advanced technologies like AI, robotics and advanced weaponry.
One stated G7 aim was to make recycling capacity account for a “significant share” of annual consumption by 2030. (source)
Remember ION’s binding agreement in the US is with a company inside the Elemental Holding Group which has operations across 20+ countries across four continents.
Recycling can be a lot faster than mining
S&P Global's July 2026 study puts the average time from discovery to production at16 years - and nearly 30 years for mines not yet operating, with permitting the main culprit. ION's modules bolt onto e-waste facilities that already exist, with US$11.9M of development capital per module - and its first rare earth oxide is due within 150 days. (S&P Global, Jul-2026)
US$243M NPV for each module - ION can build multiples of them around the US (and more globally)
One of ION’s 2,400tpa rare earths “modules” has the following economics:
~US$243M post-tax NPV,
US$62M EBITDA
US$122M revenue, and
US$11.9M of development capital
That company (Colt Recycling) ION has a binding agreement with, runs FOUR US e-waste facilities.
AND is part of the Elemental Holding Group which has 50+ licensed scrap/e-waste collection and processing hubs across three continents. (source)
So those modular plants can be plugged into a global network pretty quickly (IF they work) - at US$243M NPV each...
A facility in Oklahoma, USA would be next door to $6BN USA Rare Earths which is explicitly looking for third party feedstock.
Oklahoma is where the US government just handed out a US$1.6BN funding deal to USA Rare Earth - which includes ~US$50M to expand a magnet manufacturing plant. (source)
USA Rare Earths has in the past explicitly mentioned “third party feedstock” would be used in the ramp up stages of its magnet plants.
Especially for heavy rare earths which are almost impossible to find in the US. (source)
Remember: ION can recover heavy rare earths from e-waste.
Critical minerals recycling and processing tech is getting funded - by governments AND private capital, right now.
We are seeing a lot of capital flow into recycling tech companies - especially in the US for companies able to recover critical minerals.
We have already seen the US government back:
Jan 2025: the Pentagon put US$5.1M into a recycler pulling rare earths from old electronics. (source)
June 2026: the Department Of Energy put US$134M for heavy rare earth recovery from e-waste and scrap. (source)
The Department Of War made a US$25M strategic investment in ReElement, and handed Energy Fuels a ~US$725M conditional loan for rare earths processing
And private capital get behind the following two deals this year alone:
We think ION is in a position with its US rare earths business to attract this sort of funding.
ION’s tech works on other critical minerals too
ION has already shown it can recover:
Silver from solar panels (95%+ recoveries at bench scale).
Battery metals from scrap batteries (black mass) - 89% lithium, 100% nickel, 98.6% cobalt, 98.4% manganese with a pilot plant due for commissioning in Q4-2026, AND
Copper, gold and silver from circuit boards.
ION’s underlying Deep Eutectic Solvent tech has also been shown to recover other critical minerals like gallium, antimony and indium (plus many more).
We think that once ION commercialises its tech in one domain, it can expand into other critical minerals.
ION also has the “minerals processing” X factor
ION is also using its tech to solve extraction issues that miners have (getting a certain mineral out of a certain type of rock).
ION is currently focused on two markets for mineral processing:
Cobalt (also a critical mineral where the US is import dependent) - ION signed a binding term sheet with Latitude 66 to apply its technology on concentrates that would be produced from Latitude's project in the EU (Finland). (Source)
Nickel - ION is testing its tech on US sourced feedstock in the nickel industry. (Source)
Processing tech, when it works can be very valuable - like the company ION’s director Hugo Schumann was CFO of (Jetti Resources) which raised US$100M at a US$2.5BN valuation.
We think any success in minerals processing can on its own be a company maker.
What do we expect ION to deliver?
Objective #1: Produce and qualify rare earth oxide in the US
We want to see ION complete its first production run and get its rare earth product qualified with potential downstream customers.
Milestones
First ~5 tonnes of production underway.
1.4 tonnes of mixed rare earth oxide produced.
Product qualified by a customer (magnet maker / refiner / defence contractor)
First offtake or supply agreement
Objective #2: Non-dilutive funding OR downstream partnership for US rare earths facility
We want to see ION receive non-dilutive funding OR sign a commercialisation deal with a downstream partner.
Milestones
US federal grant / loan
Strategic or downstream investment
Commercial roll out agreement in the US
Objective #3: Final Investment Decision on US rare earth plant
We want to see ION reach FID on its Oklahoma rare earths plant.
Milestones
Front End Engineering Design (FEED) for the first module
Feedstock supply deal
Site selection, permitting and approvals
Final Investment Decision (FID)
Construction and commissioning
First commercial rare earth oxide production
Objective #4: Commission the battery recycling pilot plant
We want to see ION complete construction of its battery recycling plant and bring it into first production.
Milestones
Construction and fabrication
Wet commissioning (targeted for Q4 2026)
First results from the pilot plant
Objective #5: Prove the tech can recover other critical minerals
We want to see ION take its platform beyond rare earths and battery metals and prove it in other critical minerals (either in recycling or for mineral processing).
Milestones
Silicon recovery from solar panels
Cobalt processing testwork with Latitude 66
Nickel processing testwork on US feedstock
First commercial agreement in minerals processing or a second recycling market
What could go wrong?
Commercial / scale-up risk
Everything ION has demonstrated is at lab and bench scale. Moving to continuous plant operation is where recycling and processing technologies historically stumble - throughput, solvent recycle, feedstock variability, impurity build-up. There is no guarantee ION's validated recoveries translate into the same overall recoveries in a plant, or that the Oklahoma module reaches FID.
Feedstock availability risk
There is always a risk that ION cannot secure enough feedstock on acceptable terms which could mean production targets and planned margins are not met.
Commodity price risk
Module economics are highly sensitive to realised product prices - especially ex-China dysprosium pricing at ~12x Chinese levels.
If the Western price premium narrows, economics compress sharply.
Funding and dilution risk
ION is pre-revenue. Grants and incentives are competitive and discretionary; the Oklahoma support is a letter of support pending definitive documentation. If non-dilutive funding does not materialise, ION may need to raise equity, diluting shareholders.
Policy risk
Our thesis leans on US procurement policy. Export restrictions, sourcing rules and funding programs can change with an administration, a court ruling or a trade agreement with China. A softening would reduce the urgency driving capital into the sector.
Market risk
Smaller cap stocks like ION can get caught up in broader market sentiment. A market wide sell off or the US critical minerals macro cooling off could put selling pressure on ION’s share price even if it is making good progress towards cashflow.
What is our investment plan?
We are Invested in ION to see it develop its recycling tech and apply it to critical minerals.
Our plan is to hold the majority of our position in ION for 3 to 5 years which we hope is enough time to see ION to move towards development (see “our long term bet” above).
We have been Invested in ION since December 2024 and typically we start to apply our standard de-risking strategy after holding for ~12 months.
We may look to sell up to 20% of our holding if the company delivers on one or more of our Investment Memo objectives and/or the share price materially re-rates (or if the silver price runs really hard).
You can see our current holdings in any stock at any time here.
Disclosure: Disclosure: S3 Consortium Pty Ltd (the Company) and Associated Entities own 25,913,727 ION Shares and the company’s staff own 460,000 ION Shares at the time of publishing this Investment Memo. The Company has been engaged by ION to share our commentary on the progress of our Investment in ION over time. This information is general in nature about a speculative investment and does not constitute personal advice. It does not consider your objectives, financial situation, or needs. Any forward-looking statements are uncertain and not a guaranteed outcome.
Investment Memo:
Iondrive Ltd
(ASX:ION)
-
LIVE
Opened: 03-Dec-2024
Shares Held at Open: 26,785,000
What does ION do?
ION’s technology takes black mass (shredded used batteries) and recovers battery grade lithium, nickel, manganese and cobalt.
What is the macro theme?
There is a huge wave of EV batteries coming to the end of their lives.
Millions of tonnes of shredded batteries (black mass) need to be recycled, particularly in the EU which exports its black mass to Asia.
The EU is looking to ban exports of black mass.
Battery recycling companies in the EU could solve this problem.
It’s a market worth about $100B worth driven by 11M tpa of black mass.
Our Big Bet for ION
"ION re-rates to a $1BN+ market cap by rolling out rare earth recycling modules across the US, and/or by securing important partnerships and funding with US downstream customers and government"
NOTE: our “Big Bet” is what we HOPE the ultimate success scenario looks like for this particular Investment over the long term (3+ years). There is no guarantee that our Big Bet will ever come true. There is a lot of work to be done, many risks involved, including technology risk, scale up risk, regulatory risk and development risk - just some of which we list in ourION Investment Memo.
Success will require a significant amount of luck. Past performance is not an indicator of future performance.
Why did we invest in ION?
Solving a current and growing problem.
Electric vehicle growth is creating millions of tons of end-of-life batteries. +80% of battery recycling occurs in Asia. Europe and the USA are already struggling to acquire critical metals and they want to stop exporting their recyclable batteries (and precious battery metals) back to Asia ASAP.
ION’s recycling tech uses non-toxic, typically biodegradable Deep Eutectic Solvent (DES). Conventional recycling technologies are much more energy and acid intensive. This means ION’s tech has the potential to be cheaper and more environmentally friendly.
Technology proven in large lab trials, now for a Pilot Plant.
ION’s tech has been de-risked in large lab trials with recoveries from pre-treated black mass of 89.1% lithium, 100% nickel, 98.6% cobalt and 98.4% manganese.
The company has published a PFS for a commercial scale 10,000 tonnes per annum plant. ION expects to have a smaller pilot plant operational in 2025 and work towards a commercial scale plant after that.
ION’s “Dream Team” that have worked in chemical processing across technology scale up, capital markets and commercial execution.
Ebbe Dommisse (CEO): Worked as COO of Circa Group when it was a biomass waste recycling startup through to commercialisation. IPO’d on Norway’s stock exchange at a market cap of €194M.
NEW ADDITION: Lewis Utting (Commercial Director): Former MD of SciDev (wastewater treatment), While Lewis was MD the stock went from 6.5c to $1.
NEW ADDITION: Hugo Schumann (Non-Executive Director): Former CFO of Jetti Resources copper extraction technology. Hugo delivered the Series C ($50M) and Series D ($160M) rounds for the company which was last valued at $2.5BN in 2022. Jetti was backed by top industry investors like Freeport, BHP, Mitsubishi and Blackrock. Hugo also established the London office of the Apollo Group, a global natural resources VC firm.
Big money is backing recycling tech.
We have seen a few big deals for recycling technology companies in the last 12 months:
Ascend Elements raised US$524M and also secured a $480M grant from the US Department of Energy (September 2023).
Clyib recently raised €55M in what was the biggest recycling tech deal in the EU. The company had only been operational for 2 years before that deal… (May 2024).
Descyle also raised €12M with backing from some high profile EU venture funds (November 2024).
Bottom of cycle pick-up in a strong macro thematic for the future.
Battery metals prices have come off from the 2021-2022 boom years for a number of reasons.
We see this as a counter-cyclical Investment with a relatively cheap entry point as a bet on battery metals prices running again. We expect to see demand for commercially viable recycling technology increase as battery metals prices increase.
The EU targets recycling and moves to ban black mass export to China.
The EU has legislated a goal that 15% of critical raw materials consumption comes from recycled content each year. The EU is making moves to classify black mass as a hazardous material in a move to limit China’s ability to import it. This could improve ION’s ability to source feedstock with Europe without being undercut by Chinese competition.
ION has joined a battery recycling value chain consortium in the EU.
ION has key industry partnerships within the EU including universities and industry groups. This will set the foundation for critical relationships that ION will need to build to (1) secure a reliable supply of feedstock (black mass) for its processing plant and (2) support with off-take agreements.
Tightly held stock and a small valuation, EV of just $7M.
Post money the company will have a cash balance of ~$9M and an enterprise value of ~$7M. The two biggest holders together own close to 40% of the company. Per the last annual report, more than 66% of the stock was held by top 20 shareholders. The largest shareholders appear to hold for the long term, and have supported past cap raises and the most recent raise. Sticky, large, supportive long term holders are very important for a small stock to succeed.
VUL success with innovative, clean European battery metals and tech story.
We have seen creative, clean, green tech solutions in battery metals supply work very well with our best ever Investment Vulcan Energy Resources. VUL is still up by over ~30x from our Initial Entry Price and has been rising over the last few months. The EU likes clean battery tech stories and it seems the market does too.
Innovation pipeline - more types of recycling tech for different critical metals.
ION has a strategic partnership with the University of Adelaide. ION will get first look at any new technologies developed under a $5M grant by the Australian Research Council which is overseen by the two professors that developed ION’s current DES recycling technology.
By 2040 the volume of “end of life” battery projects is expected to generate 11M tonnes of black mass every year. This represents $100BN in recoverable value if it is able to be efficiently recycled. This resolves the “feedstock” issue for both ION and Europe to deliver a battery metals industry.
What do we expect ION to deliver?
Objective #1: Publish economics on recycling plant projects.
ION is currently undertaking an economic study to evaluate the NPV and IRR of its recycling plant. This will provide us with a much better picture of the potential economic upside of the project.
We want to see ION build its pilot plant. This pilot plant will set the stage for ION to better develop its technology, and provide potential samples to offtake customers.
Milestones
Complete design of pilot plant
Lock in EPCM contract for the build
Start construction on pilot plant
Complete pilot plant construction
Objective #3: Successful commissioning of pilot plant
Once the plant is constructed we want to see if ION’s technology can repeat the successful recoveries of critical materials at a larger scale.
Milestones
Pilot plant commissioned
First recovery results from pilot plant
Second recovery results from pilot plant
Third recovery results from pilot plant
Objective #4: Corporate deals to secure business model
While the pilot plant is being constructed we want to see ION secure corporate deals, offtake agreements, black mass supply, industry partnerships and funding/financing.
Milestones
Industry deal 1
Industry deal 2
Industry deal 3
Industry deal 4
Industry deal 5
What could go wrong?
Funding and dilution risk
ION is a pre-revenue small cap company. This means that ION may need to raise funds in the future via capital raises that may incur dilution to shareholders.
Scale up / technology risk
There is no guarantee that the Pilot Plant is able to replicate the results from the large lab study. Also “feedstock reliability” both in terms of supply and consistency of material is a big risk for ION to scale up its operations.
Product qualification for batteries with OEMs takes a long time. There is no guarantee that ION can sell its product through offtake agreements or that it can produce something that is commercial and on spec for its customers. If offtakes are delayed it can impact the ability of ION to secure further financing for a commercial scale plant.
Regulatory risk
ION wants to build its first plant in Europe to take advantage of the Critical Raw Materials act and potential export bans of Black Mass. If these regulatory tailwinds are delayed, don’t materialise or are not enforced, then it may negate some of the regulatory edge that ION has in the market. The same goes for the IRA in the US.
Market risk
There is always a possibility that the broader market sells off dragging ION shares with it. Or alternatively there could be sector specific pain ahead for the tech industry, hurting companies like ION.
What is our investment plan?
We plan to hold a position in ION for the next 3 years (and beyond) as it progresses its pilot plant and recycling technology.
We eventually may look to take some profits by selling up to ~20% of our holding (in line with our holding policy and escrow conditions) if the share price materially rerates on the company successfully delivering on the key objectives listed above.
Disclosure: Disclosure: S3 Consortium Pty Ltd (the Company) and Associated Entities own 26,785,000 ION shares at the time of publishing this Investment Memo. The Company has been engaged by ION to share our commentary on the progress of our Investment in ION over time.